As Tough As It Gets, Stratasys ToughOne
Introducing ToughOne A High Performance PolyJet Material
PolyJet is known for its unique hyper-realistic printing abilities. ToughONE adds the ability to make parts for functional prototyping, thanks to improved properties:
-
Superior Impact Resistance
-
Increased Strength
-
Enhanced Flexibility
ToughOne for J3 and J5 available now - ask your sales rep
ToughONE properties
- Highest possible impact resistance and shock absorption for a PolyJet material
- TPO-free, reducing enviromental impact
- ToughONE passes IK07 rating
- Ultimate flexural strength: 77-87 MPa
- Tensile Modulus: 2300-2500 MPa
- Tensile Strength: 48-53 MPa
No More Compromising on Detail, Accuracy, and Aesthetics - Unlock new applications
-
Snap-fit Enclosures
-
Multi-Material Product Mockups
-
High-detail Test Assemblies
Eliminate prototype compromises. Get colour, strength, detail, and material variety, all in one print, with ToughOne Polyjet materials.
All-in-One Prototyping with Tough PolyJet Materials
With ToughONE , you add another layer of capability: real-world durability. These tough 3D printing materials bring superior impact resistance, flexibility, and highdefinition features to your prototypes. Whether you're testing fit, function, or endurance, ToughONE performs like the real thing.Features like smart inserts and print-on-object open up even more possibilities. Embed PCBs or mechanical parts during the print process, or print directly onto wood, fabric, or metal for hybrid builds. Label each iteration directly on the part with no extra effort.This is true functional prototyping—without compromise, complexity, or delay. Design faster, test smarter, and move confidently toward production with PolyJet and ToughONE. Want to learn more?
Frequently Asked Questions
Learn more about ToughOne
Does ToughONE™ material require post-curing?
Yes. To achieve optimal mechanical performance, dimensional stability, and a high Heat Deflection Temperature (HDT), parts printed with ToughONE™ must undergo post-curing. Stratasys recommends using ProLight™ or ProBleacher™ systems, with curing recipes ranging from 5 to 12 hours at 45°C, depending on part thickness and geometry.
What colours are available with ToughONE™?
ToughONE™ is supplied in white, but it fully supports PolyJet™ multi-color capabilities. Depending on the configuration, you can apply colors using RGB, CMYK, Digital Materials (DM), or 2D textures. The ToughONE Pure configuration offers the widest color and aesthetic options, while the ToughONE Reinforced configuration prioritizes structural performance.
What are the main benefits of ToughONE™ compared to standard PolyJet materials?
ToughONE™ delivers higher impact resistance, increased strength, improved flexibility, and higher HDT compared to standard PolyJet materials. It is especially well suited for functional prototypes, thin walls, snap fits, drilled or milled features, and bosses for self-tapping screws—while maintaining excellent surface quality and ease of use.
Can ToughONE™ be used for thin-walled or functional parts?
Yes. ToughONE™ is designed specifically to support thin walls, pins, and complex geometries. For thin-walled parts that require maximum structural integrity and resistance to creep, the ToughONE Reinforced (ToughONE + RGD531) configuration is recommended. For flexible applications, such as phone cases, ToughONE Pure is ideal.
Which printers and print modes support ToughONE™?
ToughONE™ is supported on J850™ Pro/Prime printer. It can be printed in High Mix and High Quality modes using GrabCAD Print™ version 1.100 or above. For best results, ToughONE™ should be used with SUP705B™ support material and an active air extraction system.
Available on J3 and J5 series now